Cleaning System Design
The Anti-vortex system was designed to improve airflow in the primary extractor chamber:
- Hydraulically driven via a vertical shaft mounted in a two-piece, high-density plastic hood
- Separates trash from cane billets and deposits trash in a controlled flow behind the machine
- Fan operating speed is reduced from 1,300 rpm to 850 rpm
- Design reduces vortex effect while also reducing cane losses by up to 50%
- Required operating power reduced by approximately 30 hp (22.4 kW)
- Promotes more efficient fuel consumption
Trash Reduction
Operating at 850 rpm, the Anti-vortex system reduces the percentage of trash (leaves and stems) by around 20% compared to other systems:
- Results in higher-quality cane shipped to refinery
- Enhances cane mill yield
Lower Cane Losses
The 850-rpm operating speed also reduces cane losses from 176 kg/ton to 4.8 kg/ton:
- An exceptional 12.8-kg/ton drop
Increased Load Density and Transport
- Four-blade chopper drums reduce billet length from 240 to 170 mm
- No cane loss despite smaller billets, due to the Anti-vortex system
- Load density is increased by 18% for in-field transport and 14% for on-highway transport
- Higher-density cargo means lower transportation costs and potential increase in the area of cane supplied to the mill
Extractors
- The primary extractor uses the Anti-vortex system to clean the cane billets:
- Removes leaves and other matter
- The secondary extractor is a hydraulically driven fan mounted inside the plastic directional hood at the end of the elevator:
- Cleans the billets a second time
- Removes remaining dirt
- Ensures the cleanest sample
Elevator System
The strong, reliable elevator system conveys the billets via a chain and flights to the secondary extractor:
- Consists of a swing table, swing system, bowl and chain conveyor
- Bin flap directs the can billet discharge flow into the cart or bin